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Hardox and Strenx barge

 

A few years ago, Dave from Te Anau Earthworks Limited came to us with his idea – a three-piece interlocking barge system. Dave had seen a similar system online and wanted the same but in Hardox steel.

Carl, then Production Draughtsman worked on the design. “Dave had specific requirements – he wanted to move a 20-tonne excavator, wanted to get his drilling rig on there, and use it for dredging. He came with measurements, wanted the system to interlock and have container locks,” says Carl.

This was an interesting job for Carl. “It’s an unusual application of our steel – as a company we were breaking new ground! It was a challenge taking all of Dave’s criteria, fitting it all into one design, and fitting it around our plate sizes. Dave was great to work with and super excited about the whole process. Obviously, it also needed to float which was checked off by a specialist,” says Carl.

Having an interlocking barge system meant it could be used as one, two or three pieces depending on the job. This makes the barge more versatile and easier to transport on the road. The end solution is Hardox top, bottom and sides, and the internal structure is Strenx with a little bit of RHS (rolled hollow section). The first barge was delivered to the client in 2017, and he subsequently ordered the next two barges over time. “Here at Real Steel, you could say ‘the sky is the limit’ within our capabilities. Come to us with an idea and we will make it happen,” says Carl.

Photo credits: Te Anau Earthworks Limited

 
 

 Buttress plates formed on our 8m Yawei press brake

This is an example of what our 8m Yawei press brake can achieve. Buttress plates have been formed using all 1000 tonnes of pressing force! This is quite impressive, 20mm plate – Grade 300 – 5 metres in length, and the results you see in the photos are right on the limit of the machine's capabilities.

 
 
 

Mega 8mm Hardox 450 Sawblade

This mega 8mm Hardox 450 sawblade has been custom made for our client, with 42 super sharp concave teeth and measures 1700mm in diameter.

 
 

Discharge chute

 

This gnarly looking discharge chute has been completely armoured up with Duroxite. It is set for extreme wear, and the performance of Duroxite will save money and improve productivity for our customer.

 
 
 

Another night another wrap

A custom Hardox 450 skin for a mega 4.7m³ bucket — check out that smooth curve! Shout out to Karl our Night Shift Forming Supervisor who expertly formed this masterpiece using our 8.2m press brake. We have the equipment to form the hardest steel accurately. In the photo is our night shift staff Jake Revell (left) and Martin Meremonte (right).

 

 

Strenx spade nose

 
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This is our biggest job to date on our Kao Ming Machining Centre (as of August 2020). This whopper of a spade nose is 100mm thick, 3.2m long, and custom made of Strenx 700 for a 200-tonne excavator. This part weighs nearly 2-tonne, and the Kao Ming can take up to 6-tonne on its table which shows the huge capacity of our machine.

Here you see Jake Wix our Machining Supervisor (left) and Jason Gowenlock our Kao Ming Fabricator (right) who were part of the team that worked on this job.